Meeting my master batik printer

A 400 mile road trip later and I am overjoyed to have witnessed the batik printing of my first batch of scarves! They are still only samples at this stage but it was an amazing opportunity to meet the master craftsman who will be responsible for printing my collection. To see his studio, watch him work and be able to explain (with the help of a translator of course, I haven’t learnt tamil as yet!) some of my layout requirements to him.

His set up is far from high tech, the wax used for the batik is melted in a metal tray over a gas burner, held up on bricks. The lighting is very poor in his workshop, and I noticed that when he prints he is actually working in his own shadow (!) but he seems to manage anyway. When they have current he hooks up a light which improves conditions. A table of damp sand is used as a base for the fabric, and is smoothed over with a wooden rod before laying the fabric.

One of my scarf prints took a bit of explaining, with geometric ends, and a giant feather in a slightly slanted half drop repeat across the body of the fabric. This took a few samples to get him to understand what I wanted, but I love the fact that each sample is now one of a kind, so didn’t mind really. None off them actually look wrong, just different, and for production I want to aim for consistency, even if this is not what I end up with.

Getting to understand the needs and limitations of the artisan is a crucial element to getting the best out of the relationship and ensure you don’t end up frustrated. This trip has helped me determine what I can and can’t ask of him (like do not suggest that he moves his set up to reap the benefits of natural light), and what can be done by me to make his work easier.

Block printing is a process which is done entirely by eye and hand. The printer identifies a visual guide to show where the next block should be placed, irregularity of repeat is what makes it unique and genuine, however it is the mark of a true master when the irregularities are only slight. Things like layout, the number of points to be matched for each repeat, and also the rigidness of the fabric (whether the fabric moves during printing), are all elements which will affect production. For my designs I have a complicated repeat, lots of points to match, plus silk fabric so the difficulty level is pretty high!

For the aforementioned feather print scarf I have agreed to make a template which will be used to mark dots on the fabric as a guide for the repeat; this will speed up production time and ensure the the angle of the block is consistent.

It was very encouraging to see the next generation of batik printers present; the masters son was there as apprentice ready to lend a hand, all the time observing and learning.

Thanks to The Colours of Nature for inviting me to join them on this inspiring road trip – where I also got to witness denim production at a small powerloom factory, and the mind blowing process of industrial scale washing! One machine can wash 30,000 metres of fabric IN ONE DAY!!!!! I will share some pics at a later date, the machines are like something out of Charlie and the Chocolate Factory!

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